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Automatic cutting fluid dilution device Product List

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Customer Voices: Interview with Companies that Introduced the Automatic Coolant Dilution "Raku-Rant"

Customer Voices: Interview with Companies that Introduced the Automatic Coolant Dilution "Raku-Rant"

Devices that assist with autonomous driving are essential items for the manufacturing industry to survive! Here are voices from companies that have implemented them.

We would like to introduce feedback from customers who have implemented "Raku-Ranto," handled by Komatsu Steel Co., Ltd. - Comment from Company O in Shizuoka Prefecture: "The fact that the replenishment of cutting fluid has been reduced to zero has had a more significant effect than expected, creating new time for operators." - Comment from a diesel engine pump parts manufacturing company in Osaka Prefecture: "Currently, everything is running smoothly without any troubles. The replenishment of cutting fluid, which was a significant burden for workers, has now been reduced to just checking the concentration, which we believe will lead to a decrease in turnover rates in the future." [Implementation Effect Topics] - Eliminating non-operating hours of equipment and eradicating unnecessary tasks that anyone can perform - Achieving unmanned continuous operation during nights and holidays - A cost reduction of approximately 20% annually just from the raw material costs of cutting oil *For more details, please refer to the related links or feel free to contact us.

  • Other cutting tools
  • Automatic cutting fluid dilution device

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Automatic Dilution Device for Cutting Fluid [Coolant Supply] *Demo Available

Automatic Dilution Device for Cutting Fluid [Coolant Supply] *Demo Available

Just by pressing a button, you can complete 20L of cutting fluid with a specified concentration of ±0.5% in about 2 minutes, successfully achieving a 50% reduction in the desired concentrate!

The "QSCS-20A" deliberately does not use ejectors with significant variability; instead, it measures "water" and "concentrate" separately and mixes them thoroughly with a stirrer. As a result, the concentration remains consistently stable, allowing the "concentration adjustment dial" to be set to 1/2, which achieves the desired concentration on the tank side. Consequently, the amount of concentrate used is halved, leading to significant cost savings (based on customer results). Are you facing issues such as "unstable concentration of cutting fluid," "wanting to significantly reduce waste of concentrate," "labor-intensive replenishment of cutting fluid," or "difficulty in securing personnel"? This machine will immediately solve these problems. 【Features】 - It accurately produces the specified concentration within ±0.5% by completing the liquid at half concentration, considering water evaporation. - "Water" and "concentrate" are measured separately, and sufficient stirring completes the cutting fluid. - Additionally, by equipping a SUB tank and sensors later, it can achieve fully automated operation with automatic oil supply. - A 100L SUB tank, sensors, and motor valves for complete automation are available separately. - It contributes to factory automation with zero labor costs. *For more details, please refer to the PDF document or feel free to contact us.

  • QSCS-20A.jpg
  • DSCN4576.JPG
  • Other physicochemical equipment
  • Automatic cutting fluid dilution device

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Aerospace Cutting Fluid Automatic Dilution Device【Coolant Supply】

Aerospace Cutting Fluid Automatic Dilution Device【Coolant Supply】

Contributing to the improvement of precision in the aerospace field. Accurately diluting cutting fluid.

In the aerospace industry, precision machining and high reliability are required. In particular, the management of cutting fluid concentration is a crucial factor that directly affects machining accuracy and tool life. Inadequate concentration management can lead to machining defects and unexpected troubles, posing challenges in meeting strict quality standards. Our automatic cutting fluid dilution device, "Coolant Supply," achieves precise dilution within a specified concentration of ±0.5%, supporting improvements in machining accuracy in the aerospace field. [Usage Scenarios] - Cutting machining of aircraft parts that require high precision - Management of cutting fluids in the machining of difficult materials such as titanium alloys - Stable supply of cutting fluids in manufacturing lines with strict quality standards [Effects of Implementation] - Stabilization and improvement of machining accuracy - Cost reduction through extended tool life - Labor-saving in cutting fluid management and reduced workload

  • QSCS-20A.jpg
  • DSCN4576.JPG
  • Other physicochemical equipment
  • Automatic cutting fluid dilution device

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Automatic Dilution Device for Cutting Fluids for Metal Processing【Coolant Supply】

Automatic Dilution Device for Cutting Fluids for Metal Processing【Coolant Supply】

Generate cutting fluid with a specified concentration of ±0.5% in about 2 minutes with the push of a button.

In the metalworking industry, proper management of cutting fluids is essential for maintaining the performance and longevity of cutting tools. If the concentration of cutting fluid is unstable, it can lead to accelerated tool wear, increased replacement frequency, and potentially affect machining accuracy. Additionally, the task of replenishing cutting fluids is labor-intensive, and the difficulty of securing personnel is also a challenge. Our automatic dilution device for cutting fluids, the "Coolant Supply," addresses these issues and contributes to stable cutting fluid management and improved work efficiency. [Usage Scenarios] - Sites facing challenges in managing cutting fluid concentration - When wanting to reduce waste of concentrated fluid - Aiming to alleviate the burden of cutting fluid replenishment tasks - When wanting to address personnel shortages [Benefits of Implementation] - Keeps cutting fluid concentration consistently stable, contributing to extended tool life - Reduces the amount of concentrated fluid used, contributing to cost savings - Streamlines and automates cutting fluid replenishment tasks - Reduces the burden on workers and enhances safety

  • QSCS-20A.jpg
  • DSCN4576.JPG
  • Other physicochemical equipment
  • Automatic cutting fluid dilution device

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Automatic Dilution Device for Cutting Fluids for Machine Parts Manufacturing【Coolant Supply】

Automatic Dilution Device for Cutting Fluids for Machine Parts Manufacturing【Coolant Supply】

Generate cutting fluid with a specified concentration of ±0.5% in about 2 minutes with the push of a button.

In the machinery parts manufacturing industry, the management of cutting fluids in cutting processes significantly affects production efficiency. If the concentration of cutting fluid is unstable, it can lead to reduced tool life and variations in processing accuracy, potentially resulting in production line stoppages and increased rework. Additionally, the task of replenishing cutting fluid is labor-intensive, and securing personnel poses a challenge. To address these issues, our automatic dilution device for cutting fluids, the "Coolant Supply," achieves precise concentration management and reduces the workload. [Usage Scenarios] - Automation of cutting fluid concentration management - Labor-saving in cutting fluid replenishment tasks - Reduction of waste in concentrated fluid - Addressing personnel shortages [Effects of Implementation] - Keeps cutting fluid concentration consistently stable, contributing to improved processing accuracy and extended tool life - Significantly reduces the time and effort required for replenishment tasks through automatic dilution - Reduces the amount of concentrated cutting fluid used through appropriate dilution, contributing to cost savings - Supports the reduction of worker burden and efficient operation with limited personnel

  • QSCS-20A.jpg
  • DSCN4576.JPG
  • Other physicochemical equipment
  • Automatic cutting fluid dilution device

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Automatic Dilution Device for Cutting Fluid for General Machinery Manufacturing【Coolant Supply】

Automatic Dilution Device for Cutting Fluid for General Machinery Manufacturing【Coolant Supply】

Generates cutting fluid with a specified concentration of ±0.5% in about 2 minutes with the push of a button. Contributes to the reduction of concentrated liquid.

In the general machinery manufacturing industry, accurate concentration management of cutting fluids and the associated cost reduction are important challenges. If the concentration of cutting fluid is unstable, it can affect tool life and decrease processing accuracy. Additionally, unnecessary use of concentrated fluid and the burden of replenishing cutting fluid can lead to decreased production efficiency and increased labor costs. Japan Separator Co., Ltd.'s automatic dilution device for cutting fluids, the "Coolant Supply," addresses these issues and contributes to cost reduction and improved work efficiency. 【Usage Scenarios】 - Automation of cutting fluid concentration management - Reduction of concentrated fluid usage - Alleviation of the burden of cutting fluid replenishment - Utilization in sites where securing personnel is difficult 【Effects of Implementation】 - Constant stabilization of cutting fluid concentration, leading to improved processing accuracy and extended tool life - Reduction of waste in concentrated fluid, achieving cost savings - Automation of replenishment tasks, reducing the burden on workers and improving productivity - Providing a foundation for building a fully unmanned system

  • QSCS-20A.jpg
  • DSCN4576.JPG
  • Other physicochemical equipment
  • Automatic cutting fluid dilution device

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Automatic Dilution Device for Cutting Fluid for Construction Machinery Manufacturing【Coolant Supply】

Automatic Dilution Device for Cutting Fluid for Construction Machinery Manufacturing【Coolant Supply】

Generates cutting fluid with a specified concentration of ±0.5% in about 2 minutes through button operation. Contributes to the reduction of concentrated liquid.

In the construction machinery manufacturing industry, stable operation of equipment and reduction of maintenance labor are required. In particular, managing cutting fluid can become a challenge due to the complexity of concentration management and the burden of replenishment tasks. These issues can lead to decreased production efficiency and the risk of unexpected equipment downtime. The automatic dilution device for cutting fluid, known as the Coolant Supply, addresses these concerns and reduces the burden on the site. [Usage Scenarios] - Sites where managing the concentration of cutting fluid is labor-intensive - When wanting to reduce waste of concentrated fluid - When wanting to alleviate the burden of replenishing cutting fluid - Sites where securing personnel is difficult [Benefits of Implementation] - Stabilizes the concentration of cutting fluid, contributing to quality maintenance - Reduces the amount of concentrated fluid used, contributing to cost reduction - Achieves automation and labor-saving in replenishment tasks - Reduces the burden on workers and improves safety

  • QSCS-20A.jpg
  • DSCN4576.JPG
  • Other physicochemical equipment
  • Automatic cutting fluid dilution device

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Automatic Dilution Device for Cutting Fluid for Semiconductor Manufacturing【Coolant Supply】

Automatic Dilution Device for Cutting Fluid for Semiconductor Manufacturing【Coolant Supply】

Generates cutting fluid with a specified concentration of ±0.5% in about 2 minutes. Contributes to the reduction of concentrated liquid.

In the semiconductor manufacturing industry, managing cutting fluid is essential to maintain consistent quality in precision processing. Particularly, concentration management of cutting fluid is crucial for maintaining the cleanliness of fine parts. If the concentration is unstable, it can affect processing accuracy and potentially cause unexpected troubles. Additionally, the task of replenishing cutting fluid can be labor-intensive, and securing personnel can also be a challenge. Our automatic dilution device for cutting fluid, the "Coolant Supply," addresses these issues and ensures a stable supply of cutting fluid. 【Usage Scenarios】 - Concentration management of cutting fluid in precision machining lines - Manufacturing processes that require cleanliness maintenance - Streamlining cutting fluid replenishment tasks 【Benefits of Implementation】 - Keeps cutting fluid concentration consistently stable, contributing to improved processing accuracy - Reduces waste of concentrated fluid, helping to cut costs - Achieves a reduction in the burden of cutting fluid replenishment tasks and labor-saving efficiency

  • QSCS-20A.jpg
  • DSCN4576.JPG
  • Other physicochemical equipment
  • Automatic cutting fluid dilution device

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Automatic Dilution Device for Cutting Fluid for Mold Manufacturing【Coolant Supply】

Automatic Dilution Device for Cutting Fluid for Mold Manufacturing【Coolant Supply】

Stable concentration management of cutting fluid to maintain surface finish accuracy.

In the surface finishing process of mold manufacturing, managing the concentration of cutting fluid is crucial for maintaining machining accuracy. If the concentration of the cutting fluid is unstable, it can lead to variations in processing quality, potentially affecting the final finish. Additionally, the task of replenishing cutting fluid can be labor-intensive, and securing personnel can also be a challenge. Our automatic dilution device for cutting fluid, the "Coolant Supply," addresses these issues and contributes to stable processing quality and improved work efficiency. 【Usage Scenarios】 - Precision machining in mold manufacturing - Cutting fluid management in the surface finishing process - Streamlining the replenishment of cutting fluid 【Benefits of Implementation】 - Accurate generation of cutting fluid within ±0.5% of the specified concentration - Reduction in the amount of concentrated fluid used - Alleviation of the burden of cutting fluid replenishment tasks

  • QSCS-20A.jpg
  • DSCN4576.JPG
  • Other physicochemical equipment
  • Automatic cutting fluid dilution device

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Automatic Dilution Device for Cutting Fluid for Medical Device Manufacturing【Coolant Supply】

Automatic Dilution Device for Cutting Fluid for Medical Device Manufacturing【Coolant Supply】

Thorough hygiene management. Cutting fluid with a specified concentration of ±0.5% is generated in about 2 minutes.

In the medical device manufacturing industry, advanced hygiene management is required to ensure product quality and safety. The concentration management of cutting fluids used in the cutting process affects not only machining accuracy but also the suppression of microbial growth and the maintenance of the working environment. Improper concentration management can lead to machining defects and hygiene issues. Our automatic dilution device for cutting fluids, the "Coolant Supply," accurately prepares cutting fluids at a specified concentration of ±0.5%, supporting the maintenance of a hygienic working environment. [Usage Scenarios] - Strengthening hygiene management in cutting processing lines - Maintaining machining accuracy through precise cutting fluid concentration management - Reducing the burden on operators and improving the working environment [Benefits of Implementation] - Improved machining quality due to stable cutting fluid concentration - Support for compliance with hygiene management standards - Reduction of cutting fluid waste and improvement of cost efficiency

  • QSCS-20A.jpg
  • DSCN4576.JPG
  • Other physicochemical equipment
  • Automatic cutting fluid dilution device

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Automatic Dilution Device for Cutting Fluid for Shipbuilding【Coolant Supply】

Automatic Dilution Device for Cutting Fluid for Shipbuilding【Coolant Supply】

Contributing to the improvement of corrosion resistance in shipbuilding, accurately diluting cutting fluids.

In the shipbuilding industry, the quality control of cutting fluids in metal processing significantly affects the corrosion resistance and durability of products. Particularly for ship components used in seawater or high-humidity environments, unstable cutting fluid concentrations can lead to a decline in the quality of the machined surface and cause corrosion. Accurate concentration management is essential for extending the lifespan and ensuring the reliability of components. Our automatic dilution device for cutting fluids, the "Coolant Supply," contributes to solving these challenges by providing cutting fluids of stable quality. [Usage Scenarios] - Cutting processing of large structures - Machining of precision parts - Manufacturing of parts requiring corrosion resistance [Effects of Implementation] - Stabilizes cutting fluid concentration and improves the quality of the machined surface - Enhances the corrosion resistance of components and extends product lifespan - Reduces the effort required for cutting fluid management

  • QSCS-20A.jpg
  • DSCN4576.JPG
  • Other physicochemical equipment
  • Automatic cutting fluid dilution device

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Automatic Dilution Device for Cutting Fluid for the Energy Industry【Coolant Supply】

Automatic Dilution Device for Cutting Fluid for the Energy Industry【Coolant Supply】

Contributing to the reduction of environmental impact! Achieving a reduction in cutting fluid concentrate and stable concentration management.

In the energy industry, reducing the environmental impact of manufacturing processes has become an important issue. In particular, the management of cutting fluids raises concerns about environmental effects related to waste liquid treatment and the waste of concentrated fluid. When the concentration of cutting fluid is unstable, it can lead to performance degradation and equipment deterioration, potentially resulting in increased energy consumption and higher maintenance costs. Additionally, the task of replenishing cutting fluid is labor-intensive, making it difficult to secure personnel. Our automatic dilution device for cutting fluid, the "Coolant Supply," addresses these challenges, achieving both reduced environmental impact and improved productivity. [Usage Scenarios] - Automation of cutting fluid concentration management - Reduction of concentrated fluid usage - Alleviation of the burden of cutting fluid replenishment tasks - Control of waste liquid treatment costs [Effects of Implementation] - Maintenance of cutting fluid performance through accurate dilution within ±0.5% of the specified concentration - Cost reduction and environmental impact reduction through decreased usage of concentrated fluid - Alleviation of the burden on workers and easing of personnel securing challenges - Extension of equipment lifespan due to stabilized concentration management

  • QSCS-20A.jpg
  • DSCN4576.JPG
  • Other physicochemical equipment
  • Automatic cutting fluid dilution device

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